Improved Process Monitoring

AGILE WAY OF TRACKING PROCESSES FOR BETTER QUALITY, MORE PRODUCTION OUTPUT AND OEE

Flexible and Scalable Process Monitoring

Skysens APM provides a drag-drop, fully customizable, data analytics dashboard for real-time and historic data visualisation, deployable on any industrial and nonindustrial screens for process and production monitoring.

Comprehensive Data Feed

With Skysens industrial data adapters, long-range wireless capabilities and, integrated services, any data can be fed into dashboards for real-time notifications and analytics to improve production quality, speed, OEE, and reduce bottlenecks, and risks.

SKYSENS UNIQUE OFFERING

Skysens Agile Predictive Monitoring platform enables comprehensive and flexible way of monitoring processes with integration

TESTIMONIALS

As an APM partner that serves on the IIoT scene for a decade, Skysens touches the main pain points of the industrial IoT transformation to create a seamless and problem-free transition.

In Vestel City High-End Manisa Factory, we can monitor our mission-critical, energy-related equipment in the field in real time with Skysens's high-end platform and professional services. With this, we are in a position for more predictable maintenance operations with more efficient and less interrupted systems. With this predictibilty, we can make better investment decisions easily and effectively.

Pioneered the formation of the ceramics industry in Turkey, Kale Group companies track and monitor the important manufacturing parameters, with preventive alarms and stream analytics with Skysens latest technology with the agile predictive monitoring platform for the predictive quality application. This whole process was also an important step towards industry 4.0 to strengthen our corporate data memory at Kale Yapı Group Companies. In terms of Predictive Quality, we are now at a more predictable and measurable position for our production processes and achieved investment return in a short period of 3 months.

In Brisa-Bridgestone Turkey's industry leader was laid in 1974, we implement the latest technology with Skysens Agile Predictive Monitoring for Sustainability and Energy Efficiency in our indoor and outdoor areas at our 80.000 m2 factory in İzmit-Turkey. Thanks to Industrial IoT Cloud Connection and Network Project in 2020 – Ongoing with 950 sensors & platform , now we can track and manage our infrastructure with states of the analytical solution instead of the legacy type automation. All this process was a crucial step for our corporate data memory in Brisa Izmit but also for the Aksaray Factories. Today, with the energy efficiency application, we are environmentally friendlier factories and also have a lower carbon footprint.

Istanbul Airport (IGA) s one of the biggest airports in the world with more than 300 destinations with an annual capacity of 200 million passengers, and the first airport in the world to implement a long-range wireless I-IoT network technology with an Agile Predictive Platform for every level of our internal users. We use APM to improve our operational effectiveness and energy efficiency as well as predictive maintenance applications with easy to use visualization for the entire team. The system also works completely integrated into our existing SCADA and automation systems in real-time.

INDUSTRIAL DIFFICULTIES

Current Problems in The Industry

Existing SCADA and MES systems do their fair share of the work, however in today’s ever changing industrial environments, they are not flexible enough to answer all the questions.

Due to their nature, current process monitoring platforms work on siloed data and are very inefficient for sharing knowledge to different levels .

Most enterprises only work with very rigid data visualization tools to understand data to understand what is going on

Due to a lack of OT-IT convergence, SCADA, DCS systems, and MES platforms can integrate a very small number of tools outside of their domain.

Due to their design mentality, existing process monitoring platforms include very limited reporting and action tools without AI and in-depth analytics.

There are tools that can do multiple jobs with the analytics and integrations at the market however, they require very high overall budgets and time for the full deployment.

To overcome security concerns, data privacy and, internet connection concerns, many companies want to keep everything at the edge without the cloud. However, not too many platforms are available for that type of implementation with high performance.

VALUE PROPS

Using Skysens APM to improve process monitoring capabilities improves quality, and production efficiency and lowers costs

With an integrated approach of Skysens APM to existing process and production monitoring capabilities, industrial enterprises can multiply their efficiency and quality to world-class level.

Current process monitoring capabilities are only responsible for managing systems for critical events, they can not answer the questions like “Why I have a bad batch?” “What is my performance compared to last month?” kind of questions. Skysens provides comparative analytic tools.

With comparative stream and non-stream analytics, overall equipment efficiency can easily improve with the help of no code dashboards.

With easy data sharing and real-time notifications, Skysens improves the energy and resource efficiency easily with integration to existing systems.

Skysens APM works side to side with your existing MES, SCADA, and other legacy systems to make them better, smarter, and more effective. You don’t have to change any existing system, Skysens finds a way to integrate itself.

Skysens edge version can work with small hardware resources on edge without any internet connectivity and is fully integrated into existing high performance SCADA systems.

Users can manipulate data on the fly between connections with high-performance within memory processing capabilities.

Instead of adding multiple user interfaces with different purposes, Skysens brings important real-time or historic data to HMIS and custom dashboards from not only OT networks but also all other IoT systems and existing DCS systems as well as cloud platforms.

With MODBUS TCP and other industrial drivers, Skysens edge can directly connect to industrial PLCs, drivers, and other industrial equipment, without third-party middleware requirements.

With simplistic approach, Skysens no-code capabilities and portability brings any operator easily check from the personalized dashboards and HMIS without outside help.

With Skysens REST API, MQTT, and Webhook options, all industrial data becomes a single data flow, which means every problem can be analyzed in detail easily.

HOW SKYSENS WORKS TO IMPROVE YOUR PROCESS MONITORING CAPABILITIES

Skysens integrates existing process monitoring systems to improve quality, production output, response times, data sharing, and analytics.

Skysens integrates to existing data sources and brings new sensors for higher data resolution.

With optimized time series databases Skysens analyzes data streams with high performance.

Skysens creates notifications, real-time alerts for operators and, integrations for third-party platforms.

Skysens APM as Data Platform Capabilities

Skysens APM works side to side with existing MES, ERP and SCADA systems to extend their capabilities and create better informed teams.

Skysens easily integrates with existing MES and SCADA systems and provides edge devices for new data capture requirements.

Skysens enables no-code data visualisation interfaces for analytics and real-time monitoring of the system for any user and any screen and HMI.

Skysens comes with out-of-box analytics with integrations to the existing process monitoring system.

With Skysens APM virtual asset creation capabilities, according to a scenario, users can easily contextualize stream data into groups, subgroups and share with different users and create notifications

Team leaders can easily manage their teams for data access, managing alarms and notifications, and many other capabilities.

Skysens APM comes with easy reporting capabilities for pdf and XML formats. Also with direct integration to business analytics tools, many other reporting flows can be facilitated.

Skysens APM as a data platform provides value to every level in your enterprise

Increase your profits with the shortest return of time industrial digitalization platform in the market. Start your Industry 4.0 journey with modest budgets on multiple fronts at once start with small steps to digital transformation in your
industry with easy-to-use analytics ready for your workforce.

Engineering managers can scale overall team’s expertise with agile and secure no-code applications to achieve more proactive frontlines. Thanks to detailed reporting and collaborative data management, get the best out of every member of the team. Less production interruptions and energy costs.

With IT-OT convergence capabilities and singular data stream and user management capabilities, with a highly-secure build, Skysens APM lets IT teams to handle OT data streams easily and efficiently.

Frontliners can implement proactive actions to problems in the field with a no-code, drag-drop analytics that they can set up quickly. With a fully managed hardware ecosystem and integrated long-range wireless network, years of problems can be solved in a matter of hours easily without frequent site visits.

Flexibility

Works fully integrated to MES and SCADA

Additional Data Sources

Comes with Integrated Services

Plug and play nature

Siloed Data

Very Rigid Data Visualisation Capabilities

Integration Problems

Lack of Integrated Analytics

Out of the Scope Investment Requirements

Lack of Edge Capabilities

Improve Quality in Real-time

Improve OEE

Increase Energy and Resource Efficiency

Use with existing MES and SCADA systems

Edge Deployment Option without Cloud

Stream Analytics for Real-Time Operations

Single Dashboard for Everything

Direct Integration to PLCs

Easy to Use User Interface

Single Data Stream

Integrates

Analyzes

Notifications

Skysens APM for the Improvement of Process Monitoring Efforts

Easy Integration to Existing Systems

Flexible Data Visualsaiton

Ready to Use Analytics

Contextualize Data

Team Management

Easy Reporting Scheme